Home / Manufacturing

Manufacturing

Press park, forming processes, heat treatment and finishing. Eight hydraulic presses, hot forming up to 1,150 °C, vertical integration through to the documented finished part.

Press Park

Hydraulic presses 150 – 1,500 tonnes

Eight hydraulic presses spanning 150 to 1,500 tonnes of press force. Designed for cold and hot forming of thick-walled components in high-alloy materials.

Press typeTonnageUnits
Two-way press150 / 250 / 350 / 1,500 t4
Single-way press200 / 400 t2
Double-acting press (top/bottom)1,500 t total1
Hydroforming linefor complex hollow components1
Forming Processes

Forming in depth

Hot Forming CORE
Press forming at high temperatures for components in heat-resistant steels, duplex steels and nickel-based alloys. Heating in proprietary furnaces with controlled atmosphere and documented process temperature.
Temperature: up to 1,150 °C · Part weight: up to 1,000 kg
Cold Forming CORE
Press forming at room temperature for high dimensional accuracy and strength through cold work hardening. Used for custom formed parts and components with tight tolerances.
Materials: stainless steel, duplex, low-alloy steels
Hydroforming CORE
Proprietary hydroforming line for complex hollow components that cannot be produced by classical press forming. Tees, Y-fittings and custom geometries.
Materials: stainless steel, duplex, special alloys
Heat Treatment
Solution annealing, tempering and stress relief in proprietary furnaces under controlled atmosphere. Material properties to specification. Documented process parameters per batch — mandatory for ISO 19443 and defense supply chains.
Controlled atmosphere · Batch protocol standard
Machining
Turning, milling and sawing for final geometry, weld preparation and functional surfaces. Tolerances for dimensional, form and position per customer specification.
Tolerances: per customer requirement
Surface Treatment
Sandblasting and pickling for surface-critical stainless steel applications. Removal of scale, heat tint and contamination. Preparation for downstream inspection and coating.
Pickling for stainless · Blasting for unalloyed steels
Component capability

What is geometrically possible

Max. nominal diameterDN 600
Min. nominal diameterDN 50
Max. wall thickness100 mm
Max. part weight1,000 kg
Tolerances Dimensional / Form / Positionper customer spec
Minimum lot size1 piece (prototype)
Typical lot sizePrototype to small series
Component typesPipe fittings, sleeves, cups, rings, structural parts, custom forms, pressure vessel components
Quality Control

Testing and documentation

Material certificatesEN 10204 3.1 as standard · 3.2 on request
TraceabilityFull from heat to finished part
Material verificationPMI / spectral analysis in-house
Non-destructive testingUT, RT, PT, MT via qualified partners
First article inspectionFAI reports per customer requirements
Dimensional controlGeometric inspection in-house